CE/ISO Certified 4000-20000bph 500ml Factory Price Pet Bottle Water Filling Packaging Production Line

Product Description

Factory Layout-Water Production Line

We specialize in providing comprehensive A-Z solutions for bottled water filling plants, including blow molding machines, water treatment systems, fully automatic Rinsing, filling, and capping machines, labelling machines, packaging machines, conveying systems and more. Our goal is to enhance production efficiency and product quality.

ASFL-CGF Series Automatic Water Filling Machine

Product Application: The capacity of the water production line is 1000-36000 Bottles per hour, it's suitable for suitable for 0.2L to 2L PET bottles. This production line can be widely used for purified water, mineral water, non-gas drinking water, etc. By changing only a few components, it can easily accommodate the filling of various types of drinks.

Key Features and Advantages:
1- Combines washing, filling, and capping into a single, automated process for seamless production.
2- This product features a hanging-type bottle conveyor structure, enabling faster, easier, and more convenient bottle model changes.
3- Adopts Gravity filling, achieving higher speed and greater stability compared to similar models, resulting in superior output efficiency.
4- Equipped with an advanced PLC control system for precise and reliable operation, made of SUS304/SUS316 stainless steel
5- The electrical part uses Mitsubishi, Omron, Siemens and other well-known brands

Parameter

PARAMETER	DETAILS
Model	CGF8-8-3	CGF16-12-6	CGF18-18-6	CGF24-24-8
Capacity(for 500ml)	2500-3000BPH	3500-4000BPH	4500-6000BPH	8000-12000BPH
Suitable bottle shapes	PET circular or square
Bottle diameter(mm)	50-115mm
Compressor air	0.3-0.7Mpa
Washing meidium	Aseptic water
Rinsing pressure	>0.06Mpa <0.2Mpa
Total power (KW)	3.91	4.61	4.61	5.41
Overall dimensions(m)	2.1x1.7	2.2x1.9	2.5x2.1	2.8x2.2
Height(m)	2.2	2.2	2.2	2.25
Weight(kg)	2000	2500	3500	4500

PARAMETER	DETAILS
Model	CGF32-32-10	CGF40-40-12	CGF50-50-12	CGF60-60-15
Capacity(for 500ml)	12000-14000BPH	15000-18000BPH	21000-24000BPH	26000-30000BPH
Suitable bottle shapes	PET circular or square
Bottle diameter(mm)	50-115mm
Compressor air	0.3-0.7Mpa
Washing meidium	Aseptic water
Rinsing pressure	>0.06Mpa <0.2Mpa
Total power (KW)	6.41	9.63	12.5	15
Overall dimensions(m)	3.5x2.3	4x3	5.5x4.5	7x6.5
Height(m)	2.25	2.25	2.25	2.5
Weight(kg)	6000	8000	10500	13000

Product Description

 Rinsing Filling Capping 3 in 1 Machine

 - Enhanced Food Safety: All components in contact with beverages are made of stainless steel 304/316L, ensuring high hygiene standards.
 - Optimized Uptime: 30% reduction in changeover and maintenance downtime, ensuring greater production efficiency.
 - Sustainable Solution: Reduced filler enclosure and servomotors minimize resource consumption.
 - Hygiene Improvement: Volume control and contactless filling enhance hygiene levels.
 - Automatic Dummy Bottles: Simplifies cleaning procedures and improves safety.
 - Automatic Bottle Changeover: Increases uptime and operational efficiency.

Transmission System

 - Adopt the direct connection technology between the air channel and the bottle intake dial wheel and the whole neck handling transmission technology
 

- The high-speed line adopts the bottle clip transmission technology, the bottle shape changes more freely, and the internal working surface of the unit is more concise

Rinsing System

- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean

- 304/316 stainless steel Gripper with plastic pad, ensure minimal collision of bottles during washing

- 304/316 stainless steel washing pump

Filling System

- 304/316 stainless steel high-precision filling nozzle

- Filling volume adjustable in fine rank, same liquid level after filling

- 304/316 stainless steel contact parts and liquid tank, fine polish, no death corner, easy to clean

Capping System

- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimal collision of bottles during cappin

- 304/316 stainless steel construction- No bottle no capping

- Automatic stop when lack of bottle

Bottle Cap Disinfection System

Electronic Touch Panel

Using disinfectant ( chlorine dioxide) to sanitize bottle caps ensures hygiene before contact with the beverage, ensuring its safety.

- Different languages can be customized according to customer requirements.

- Real-time monitoring, easy to operate, adjust parameters, adapt to different production needs and bottle type changes.

Conveyer System

Electric System

Light Inspection Panel

- Equipped with air and conveying system, suitable for a variety of bottle shapes.

- Precise conveying and positioning, reducing bottle damage and high efficiency automation

- The main electrical components are all world-renowned brands such as SIEMENS and MITSUBISHI, etc.

- We can also choose different
configurations according to customer needs.

Each machine is equipped with Light Inspection Panel, non-contact Inspection, fast and efficient, improve product safety.

Zhangjiagang Ace-filling (Suzhou) Packaging Machinery Co., Ltd. is located in the Yangtze River region, within the Leyu Economic Development Zone of Zhangjiagang City. Our company covers an area of about 5,000 square meters and boasts production workshops that meet international standards, laying the foundation for our professional research, development, and production of advanced beverage packaging machinery. Recognized as a high-tech enterprise in Jiangsu Province, our company is a trusted brand in the industry.

 
Boasting over 23 years of expertise in the beverage machinery sector, we remain dedicated to incorporating cutting-edge technologies into beverage packaging solutions. We have a strong technical team dedicated to advancing beverage packaging machinery manufacturing. Our team includes 2 food science PHDS, 5 Masters, and 12 senior engineers, many of whom are food and beverage packaging technology experts.

We offer a full range of services, including market analysis, project budgeting, equipment technical configuration and operator training. Our solutions extend to turnkey factory Settings and provide comprehensive support throughout the process to ensure the success of our customers. To date, we have established partnerships across more than 50 countries worldwide, including Russia, Kazakhstan, the United States, Ethiopia, Congo, Nigeria, Greece, Thailand, and many others.

Why Choose Us

We specialize in beverage machinery manufacturing, providing high-quality products and top-notch after-sales service. Our product range covers various types of beverage production equipment to meet different needs. We provide customized solutions to customers and constantly pursue innovation and excellence. Committed to becoming a leading enterprise in the beverage machinery manufacturing field, we aim to create greater value and possibilities for our customers' sustained development.

FAQ

Q: Are you a manufacturer or trading company?
A: We have been a manufacturer in the beverage machine field for more than 20 years, located at Leyu town, Zhangjiagang, 1.5 hours
from Shanghai,1 hour from Wuxi by car. We will pick you up to visit our factory.

Q: Do you have any certification?
A: SGS, ISO, CE

Q: What about the delivery time?
A: Usually 45 Working days

Q: What about the machine's capacity?
A:2000-30000 bottles in 500ml per hour.

Q: The after-sale service
A:24 months warranty.
Solve basic questions by phone, email, WhatsApp, WeChat, and video call.
The engineer will go to the buyer's factory to install, test machines, and train the buyer's staff on how to operate and maintain
machines. The operating manual will be sent to you by email.

Q: If our bottle size changes, can we just make some adjustments on the machine according to our new bottle? 
A: Yes. 

Q: If I want to buy a machine, what information do I need to tell you, what information do you need from me?
A: 1. What kind of beverage do you want to produce?
2. What kind of bottle and cap you will use?
3. Bottle volume? 250ml, 330ml, 500ml, 750ml, etc.?
4. Producing speed requirement? How many bottles per hour?
5. Raw water analysis report.
6. Power supply.

Q: What kinds of products do you supply?
A: Drink water/juice/carbonated drink filling line.
5 gallon/20L/ can beverage/glass bottle beverage filling line
Water treatment system.
Bottle-blowing making machine.
After the packing system(label machine, PE film shrink packing machine, carton machine)

 * Please do not hesitate to contact us if you want more details!